Full Automatic C Purlin Roll Forming Machine

1. Passive decoiler:

1) Max coil width: according to design of profiles

2) Max loading capacity: 5Ton

3) ID of core: 380-480mm( adjustable )

4) Passive decoiler with brake: one set

5) Qty: one set

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2. Feeding device:

1) Ensure smooth& precise material feed.

2) Components: steel plate platform, pitching rollers, position stopping block.

3) The coil is guided in the correct position and passed to the roll forming equipment.

4) Roll material: #45 seamless steel pipe, minching& quenched, hard chrome plated, Φ80mm.

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3.Roll Forming System:

1) Roller steps: 15 forming & 7 adjusting rollers, Turntable adjustment

2) Rollers:Gcr15 Bearing steel, machining& quenched 58~60℃, CNC machine tools& hard chrome coated.

3) Roller max OD φ455mm.

4) Shaft:φ80mm, 45# high grade steel by CNC machine

5) Frame: 400H & 20mm double side plate

6) Chain drive: double 2inch chain,GB#45 quenched

7) Adjusted spacers: #45 seamless steel pipe with michining and galvanised treatment, Wire cutting clasp

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4.Hydraulic guillotine&punching

1) Function: cutting action is controlled by PLC. After the cutting, the main machine will automatically start.

2) Power supply: hydraulic station

3) Frame: welding steel frame

4) Stroke switch: non-contact photoelectric switch

5) Cutting after forming: cut to length by PLC programs

6) Length measure: length measured by Encoder

7) Punch after forming,the main machine will stop while punching. One set of middle hole,one set of side hole.

8) Limitless cutting, all sizes can be changeable. Such as the lip, flange, width.

9) Blade material: Cr12, Cr12MoV, Cr12( three blades). Easy operation, labor- saving & time-saving.

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5.Control System:

The whole line is controlled by PLC and touch screen.

The PLC system is with high-speed communication module, it is easy for operation. The technical data and system parameter can be set by touch screen, and it is with warning function to control the work of whole line. Control the cutting length automatically

PLC: Delta, control system, setting programs

Touch screen: English and Chinese, Xinjie brand

Relay: Japan Omron

Limit switch: Korea autonics

Encoder: Japan Omron, to measure panel length

Power supply: 380V/ 50Hz / 3Phase ( or customized)

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6.Hydraulic system:

1) Adopted top brand hydraulic system components to ensure the stability and lifetime, avoid leakage.

2) Hydraulic motor power: 22kw, 500L fuel tank Volume

3) Hydraulic motor: Outside the five-star piston rod

4) The main part origin: Beijing Huade electromagnetic valve

5) Gear pump cut: 5.5KW

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7.Receiving table:

1) Feature: finish product collection

2) Material: steel frame and nylon shaft

3) Table length:3 m * 2

4) Qty: 2

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Product Categories : C/Z Purlin Roll Forming Machine > Auto C Purlin Forming Machine